本規(guī)范共分9章,主要內(nèi)容有:總則、術(shù)語、基本規(guī)定、氧化鋁機械設(shè)備安裝、鋁電解機械設(shè)備安裝、鋁鑄造機械設(shè)各安裝、炭素機械設(shè)備安裝、設(shè)備試運轉(zhuǎn)和工程驗收。

GB50883-2013······1

1 總則······17

2 術(shù)語······18

3 基本規(guī)定······20

3.1 一般規(guī)定······20

3.2 質(zhì)量驗收的劃分······20

3.3 質(zhì)量驗收······21

3.4 質(zhì)量驗收的程序及組織······22

3.5 設(shè)備基礎(chǔ)驗收······23

3.6 主要設(shè)備、材料、成品和半成晶進場驗收······24

3.7 焊接······25

3.8 特種設(shè)備······26

3.9 工序交接······26

3.10 機械設(shè)備附屬的液壓、氣動和潤滑系統(tǒng)······27

4 氧化鋁機械設(shè)備安裝······29

4.1 一般規(guī)定······29

4.2 石灰爐······30

4.3 沉降槽、分解槽及貯槽、貯倉槽體加工······35

4.4 沉降槽、分解槽及貯槽、貯倉槽體焊接······37

4.5 沉降槽、分解槽及貯槽、貯倉槽體安裝······38

4.6 攪拌及刮料裝置······40

4.7 常用壓力容器······42

4.8 隔膜泵······44

4.9 蒸發(fā)器······44

4.10 管殼式換熱器······45

4.11 轉(zhuǎn)鼓過濾機······46

4.12 立式圓盤過濾機······47

4.13 水平圓盤過漶機······48

4.14 葉濾機······48

4.15 回轉(zhuǎn)窯······49

4.16 稀相流態(tài)化焙燒爐······57

4.17 板臥式電收塵器······62

4.18 板式輸送機······68

4.19 鏈?zhǔn)捷斔蜋C······71

4.20 埋刮板輸送機······72

4.21 螺旋輸送機······74

5 鋁電解機械設(shè)備安裝······76

5.1 一般規(guī)定······76

5.2 預(yù)焙陽極電解槽殼的制作······76

5.3 預(yù)焙陽極電解槽托架與電解槽殼安裝······78

5.4 預(yù)焙陽極電解槽陰極組裝與安裝······79

5.5 預(yù)焙陽極電解槽上部結(jié)構(gòu)制作······80

5.6 預(yù)焙陽極電解槽上部結(jié)構(gòu)安裝······81

5.7 預(yù)焙陽極電解槽上部結(jié)構(gòu)氣缸······82

5.8 預(yù)焙陽極電解槽上部結(jié)構(gòu)定容下料器······83

5.9 預(yù)焙陽極電解槽陽極提升機構(gòu)······84

5.10 預(yù)焙陽極電解槽上部結(jié)構(gòu)陽極吊掛系統(tǒng)······85

5.11 預(yù)焙陽極電解槽上部供氣管道······86

5.12 預(yù)焙陽極電解槽上部結(jié)構(gòu)密封罩板的制作······86

5.13 預(yù)焙陽極電解槽陽極母線加工······87

5.14 預(yù)焙陽極電解槽陽極母線安裝······88

5.15 格子板······89

5.16 預(yù)焙陽極電解槽鋼鋁復(fù)合板······89

5.17 預(yù)焙陽極電解槽防腐······90

5.18 電解槽通電試驗······90

5.19 鋁電解多功能機組······91

5.20 氧化鋁貯運與加料設(shè)備風(fēng)動溜槽······92

5.21 氧化鋁貯運與加料設(shè)備氣力提升機······93

5.22 氧化鋁貯運與加料設(shè)備通風(fēng)機······93

5.23 氧化鋁貯運與加料設(shè)備袋式過濾器······94

6 鋁鑄造機械設(shè)備安裝······95

6.1 一股規(guī)定······95

6.2 燃油保持爐······96

6.3 電阻加熱保持爐······96

6.4 傾動式保持爐······97

6.5 板錠精煉爐······98

6.6 臺車式電阻爐······99

6.7 推桿式退火爐······99

6.8 爐體鋼結(jié)構(gòu)······100

6.9 爐門提升裝置······101

6.10 鋁線材連續(xù)澆鑄機······101

6.11 連軋機······102

6.12 校直機······103

6.13 切斷機······103

6.14 卷線機······104

6.15 重熔鋁錠連續(xù)鑄造機組······105

6.16 冷卻輸送機······106

6.17 成品輸送機······107

6.18 扒渣機······108

6.19 堆垛機······109

6.20 異常排出裝置······110

6.21 打捆機······110

6.22 鋁板錠鑄造機組······111

6.23 鑄軋機······112

6.24 卷取機······113

6.25 鋁錠鑄造機······114

7 炭素機械設(shè)備安裝······115

7.1 一般規(guī)定······115

7.2 熱媒加熱爐······116

7.3 瀝青熔化器······117

7.4 空心螺旋預(yù)熱器······117

7.5 混捏機······119

7.6 冷卻螺旋機······120

7.7 擠壓成型機······121

7.8 振動成型機······122

7.9 生陽極炭塊編組機組/焙燒炭塊清理機組······123

7.10 焙燒爐用焙燒多功能機組······125

7.11 陽極炭塊堆垛機組······127

7.12 懸鏈?zhǔn)捷斔蜋C······128

7.13 電解質(zhì)清理機······129

7.14 殘極壓脫機······130

7.15 鐵環(huán)壓脫機······131

7.16 鋁導(dǎo)扦矯直機······132

7.17 工頻感應(yīng)爐······132

7.18 步進式澆鑄機······134

7.19 電煅爐······135

7.20 殘極破碎機······135

7.21 液壓破碎機······136

7.22 炭塊帶鋸機······137

8 設(shè)備試運轉(zhuǎn)······138

8.1 一般規(guī)定······138

8.2 單機試運轉(zhuǎn)······140

8.3 無負荷聯(lián)動試運轉(zhuǎn)······154

8.4 負荷聯(lián)動試運轉(zhuǎn)······154

9 工程驗收······155

本規(guī)范用詞說明······156

引用標(biāo)準(zhǔn)名錄······157

附：條文說明······159

1 總則······165

3 基本規(guī)定······166

3.1 一般規(guī)定······166

3.2 質(zhì)量驗收的劃分······166

3.3 質(zhì)量驗收······167

3.4 質(zhì)量驗收的程序及組織······167

3.5 設(shè)備基礎(chǔ)驗收······167

3.10 機械設(shè)備附屬的液壓、氣動和潤滑系統(tǒng)······167

4 氧化鋁機械設(shè)備安裝······168

4.1 一般規(guī)定······168

4.2 石灰爐······168

4.3 沉降槽、分解槽及貯槽、貯倉槽體加工······169

4.4 沉降槽、分解槽及貯槽、貯倉槽體焊接······169

4.5 沉降槽、分解槽及貯槽、貯倉槽體安裝······169

4.6 攪拌及刮料裝置······169

4.7 常用壓力容器······170

4.9 蒸發(fā)器······170

4.10 管殼式換熱器······170

4.11 轉(zhuǎn)鼓過濾機······170

4.12 立式圓盤過濾機······171

4.13 水平圓盤過濾機······171

4.15 回轉(zhuǎn)窯······171

4.16 稀相流態(tài)化焙燒爐······172

4.17 板臥式電收塵器······172

4.18 板式輸送機······172

4.19 鏈?zhǔn)捷斔蜋C······172

4.20 埋刮板輸送機······173

4.21 螺旋輸送機······173

5 鋁電解機械設(shè)備安裝······174

5.1 一般規(guī)定······174

5.2 預(yù)焙陽極電解槽殼的制作······174

5.3 預(yù)焙陽極電解槽托架與電解槽殼安裝······175

5.4 預(yù)焙陽極電解槽陰極組裝與安裝······175

5.5 預(yù)焙陽極電解槽上部結(jié)構(gòu)制作······175

5.6 預(yù)焙陽極電解糟上部結(jié)構(gòu)安裝······176

5.7 預(yù)焙陽極電解槽上部結(jié)構(gòu)氣缸······176

5.0 預(yù)焙陽極電解槽陽極提升機構(gòu)······176

5.10 預(yù)焙陽極電解槽上部結(jié)構(gòu)陽極吊掛系統(tǒng)······176

5.12 預(yù)焙陽極電解槽上部結(jié)構(gòu)密封罩板的制作······177

5.13 預(yù)焙陽極電解槽陽極母線加工······177

5.14 預(yù)焙陽極電解槽陽極母線安裝······177

5.15 格子板······177

5.16 預(yù)焙陽極電解槽鋼鋁復(fù)合板······177

5.18 電解槽通電試驗······177

5.19 鋁電解多功能機組······178

5.20 氧化鋁貯運與加料設(shè)備風(fēng)動溜槽······178

6 鋁鑄造機械設(shè)備安裝······179

6.1 一般規(guī)定······179

6.2 燃油保持爐······179

6.3 電阻加熱保持爐······179

6.4 傾動式保持爐······179

6.5 板錠精煉爐······180

6.6 臺車式電阻爐······180

6.7 推桿式退火爐······180

6.8 爐體鋼結(jié)構(gòu)······180

6.9 爐門提升裝置······180

6.10 鋁線材連續(xù)澆鑄機······180

6.11 連軋機······181

6.12 校直機······181

6.13 切斷機······181

6.14 卷線機······181

6.15 重熔鋁錠連續(xù)鑄造機組······181

6.18 扒渣機······182

6.19 堆垛機······182

6.20 異常排出裝置······182

6.21 打捆機······182

6.22 鋁板錠鑄造機組······182

6.23 鑄軋機······183

6.24 卷取機······183

6.25 鋁錠鑄造機······183

7 炭素機械設(shè)備安裝······184

7.1 一般規(guī)定······184

7.4 空心螺旋預(yù)熱器······184

7.5 混捏機······184

7.6 冷卻螺旋機······184

7.8 振動成型機······185

7.9 生陽極炭塊編組機組/焙燒炭塊清理機組······185

7.10 焙燒爐用焙燒多功能機組······185

7.11 陽極炭塊堆垛機組······185

7.12 懸鏈?zhǔn)捷斔蜋C······186

7.13 電解質(zhì)清理機······186

7.17 工頻感應(yīng)爐······186

7.18 步進式澆鑄機······186

7.21 液壓破碎機······187

8 設(shè)備試運轉(zhuǎn)······188

8.1 一般規(guī)定······188

8.2 單機試運轉(zhuǎn)······188

8.3 無負荷聯(lián)動試運轉(zhuǎn)······189

8.4 負荷聯(lián)動試運轉(zhuǎn)······190